Description
ABB DSDP160 is a High-speed Pulse Counter / Digital I/O Board
Model: DSDP160 | Part No: 57160001-KG
Product Title & Description
The ABB DSDP160 is a High-speed Pulse Counter / Digital I/O Board, belonging to ABB Advant OCS / MasterPiece DCS system. It is rack-mounted I/O card used to capture high-frequency pulse signals from encoders, MPU speed pickups, flow pulse transmitters. It converts pulse quantity into engineering values (speed, flow, position) and transmits data to Advant controller. Widely applied in thermal power, pulp & paper, metallurgy legacy ABB Advant control cabinets. It is critical spare for old DCS retrofit and maintenance.
DSDP160 57160001-KG
Core Product Overview
DSDP160 is a dedicated pulse counting board for Advant OCS. It receives incremental pulse signals, supports unidirectional / bidirectional quadrature counting. It has multiple high-speed counter channels, can process pulse signals from turbine speed MPU, rotary encoder, pulse flowmeter. It carries out on-board pulse accumulation, filtering and scaling, then communicates processed values to MasterPiece controller via rack backplane bus. It has built-in signal diagnostics for wire break, signal loss and overrange fault, and front panel LED status indicators.
Lifecycle note: DSDP160 is discontinued. Only available as new old stock or refurbished spare parts for existing legacy Advant OCS systems.
Main Technical Specifications
- Manufacturer: ABB
- Part Number: 57160001-KG
- Model: DSDP160
- Product Type: High-speed Pulse Counter / Digital I/O Board
- Compatible System: ABB Advant OCS / MasterPiece DCS
- Signal Input: Pulse / quadrature encoder / MPU magnetic pickup
- Mounting: Standard ABB Advant rack slot
- Power: Supplied by rack backplane
- Diagnostic: Channel fault detection, module health LED indicators
- Operating Temperature: 0°C ~ +60°C
- Storage Temperature: -40°C ~ +85°C
- Relative Humidity: 5%~95%, non-condensing
- Protection Class: IP20 (cabinet installation only)
- Certifications: CE, UL
Quality Control Procedures
ABB Advant series boards comply with ISO9001 industrial control standards.
- Incoming Component Inspection: high-speed counter chips, opto-isolators, backplane connectors screening.
- Automated SMT assembly, unique serial number for full lifecycle traceability.
- Full functional test: pulse signal simulation, quadrature counting test, backplane communication and fault diagnosis verification.
- Environmental stress screening: thermal cycling, vibration, EMC surge test for power plant and pulp mill cabinet environments.
- Final inspection & packing: visual inspection, anti-static packaging with factory test report.
Brand Related Matching & Replacement Models
- SC610: Submodule carrier board for Advant OCS
- CI532: RCOM communication submodule installed on SC610
- AC100 / AC160: Advant MasterPiece controller
- PPC380AE01: Digital input board for UNITROL6000 excitation cabinet
- UFC718AE01 HIEE300936R01: UNITROL6000 main circuit interface board
DSDP160 57160001-KG
FAQ
Q1: What is used for? A1: It is high-speed pulse counter board for ABB Advant OCS DCS, used for turbine speed, flow, rotary encoder position measurement.
Q2: What signal sources can connect to ? A2: MPU magnetic pickups, pulse output flow meters, incremental rotary encoders.
Q3: Is still in production? A3: Discontinued. Only NOS and refurbished spare available for legacy system maintenance.
Q4: What controller does communicate with? A4: ABB MasterPiece AC100 / AC160 controllers via Advant rack backplane bus.
Q5: Warranty for original ABB 57160001-KG? A5: Original / refurbished unit carries standard 12-month factory warranty under proper installation and operating conditions.
Installation & Configuration Guide
7.1 Pre-installation Preparation
Verify board, inspect backplane connector and front LED. Prepare shielded pulse signal cables, Advant rack, MPU/encoder sensors. Power off rack before installation, wear ESD protection.
7.2 Installation Steps
Insert into empty Advant rack slot and lock. Wire field pulse/encoder signals with shielded twisted pair cables, single-point shield grounding in control cabinet. Check rack backplane power and protective earthing. Keep cabinet ventilation.
7.3 System Configuration & Commissioning
Power up rack, check module LED status. Configure counter channels, pulse scaling, filter and alarm thresholds in Advant engineering tool. Simulate pulse input to verify counting accuracy and fault alarm. Test speed/flow value transmission to controller. Save system configuration database.
7.4 Maintenance & Precautions
During plant outage, inspect wiring terminals, cable shielding and board dust accumulation. Keep cabinet clean. If counting jump or missing pulses occurs, check encoder/MPU sensor, cable shielding and grounding before replacing .
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