Description
ABB TC512V1 is an AF100 Twisted Pair Modem / Repeater
Model: TC512V1 | Part No: 3BSE018059R1
Product Title & Description
The ABB TC512V1 is an AF100 Twisted Pair Modem / Repeater, part of ABB Advant OCS / 800xA legacy DCS AF100 fieldbus system. It is a copper-to-copper AF100 signal repeater used to regenerate and extend AF100 twisted-pair bus segments, boost signal quality and isolate bus segments. Widely used in power, pulp & paper, metallurgy and chemical plants for AF100 fieldbus network construction. It is critical spare for old ABB DCS cabinet maintenance.
Core Product Overview
TC512V1 is DIN rail mounted AF100 twisted pair repeater. It receives signal on one side and regenerates the signal on the second twisted pair port.
- bus speed: 1 Mbps
- Twisted pair in / twisted pair out (copper to copper, no fiber port)
- Signal reshaping and amplification to extend cable distance
- Front LED indicators: power, bus activity, link and fault status
- Built-in bus fault detection, monitor bus short or cable break
Lifecycle note: TC512V1 is discontinued. Only NOS or refurbished spare parts available for existing Advant OCS networks. Its successor is TC512V2.
ABB TC512V1
Main Technical Specifications
- Manufacturer: ABB
- Part Number: 3BSE018059R1
- Model: TC512V1
- Product Type: Twisted Pair Repeater / Modem
- Protocol: (Advant Fieldbus100), 1 Mbps
- Mounting: Standard 35mm DIN rail (EN50022)
- Power supply: 24VDC (18~32VDC)
- Power consumption: Max 3.5W
- Interface: Dual twisted pair terminals
- Dimensions: 117 × 45 × 148.5 mm
- Weight: ~0.32kg
- Operating Temperature: -20°C ~ +60°C
- Storage Temperature: -40°C ~ +85°C
- Relative Humidity: 5%~95%, non-condensing
- Protection Class: IP20 (cabinet installation)
- Certifications: CE, UL
Quality Control Procedures
ABB communication modules comply with ISO9001 industrial control standards.
- Incoming Component Inspection: bus transceiver chips, power regulation circuit, terminal blocks screening.
- Assembly with unique serial number for full lifecycle traceability.
- Full functional test: signal regeneration, bus fault simulation, communication verification.
- Environmental stress screening: temperature cycling, vibration, EMC surge test for industrial cabinet environments.
- Final inspection & packing: visual inspection, anti-static packaging with factory test report.
Brand Related Matching & Replacement Models
- TC512V2: Updated version of copper repeater
- TC514V2: twisted pair to multi-mode fiber repeater (we just covered)
- TC515V1 / TC515V2: Another copper repeater variant
- CI522A: Redundant controller interface module
- AC100 / AC160 / AC450: Advant MasterPiece controllers
- S800 I/O: Remote I/O stations on bus
ABB TC512V1
FAQ
Q1: What is used for? A1: copper repeater, regenerate twisted pair signal, extend bus length and separate bus segments. No fiber port.
Q2: What is difference between and TC514V2? A2: : copper in, copper out. TC514V2: copper to fiber optical conversion for long distance and galvanic isolation.
Q3: Is still in production? A3: Discontinued. Only NOS and refurbished spare for legacy network maintenance.
Q4: What is bus requirement? A4: Shielded twisted pair cable, 1Mbps, need terminator resistor at both ends of each bus segment.
Q5: Warranty for original ABB 3BSE018059R1? A5: Original / refurbished unit carries standard 12-month factory warranty under proper installation and operating conditions.
Installation & Configuration Guide
7.1 Pre-installation Preparation
Verify unit, inspect LED indicators and terminal blocks. Prepare 24VDC power, shielded twisted pair cable, terminator resistors. Power off bus before installation.
7.2 Installation Steps
Clip onto 35mm DIN rail. Wire 24VDC supply. Connect incoming bus to port 1, outgoing bus segment to port2. Install terminators at the physical endpoints of each bus segment. DIN rail must connect to protective PE earth, single-point shield ground in control cabinet.
7.3 System Configuration & Commissioning
Power on module and check power LED. Verify bus traffic LED. Test communication between controller and S800 I/O through repeater. Disconnect bus cable to verify bus fault alarm. Record network topology and save documentation.
7.4 Maintenance & Precautions
Regularly inspect cable terminals, shielding and bus termination. Keep module dust-free. If communication unstable or drop out, check terminator quality, cable integrity and grounding before replacing .
Start Chat
Send an Email
