ABB XVC767AE102 3BHB007209R0102 Analog Input/Output Module, Advant OCS S800 I/O Signal Conditioning Board, Industrial Process Control Spare Part

Description

ABB XVC767AE102 3BHB007209R0102 Analog Input/Output Module, Advant OCS S800 I/O Signal Conditioning Board, Industrial Process Control Spare Part

Product Application

XVC767AE102 is an analog I/O module for ABB Advant OCS and S800 I/O system. It supports configurable analog input and output channels, performs high-precision signal conditioning, converts 4-20mA / 0-10V field sensor signals to digital values and outputs analog setpoints to actuators. It communicates with AC800M controller via ModuleBus for process variable acquisition and closed-loop control.

• Power plant DCS analog measurement and valve control
• Petrochemical plant pressure, temperature, flow signal collection
• Oil & gas field instrument analog signal transmission
• Metallurgy furnace and rolling mill process parameter control
• Cement plant kiln analog actuator regulation
• Water & wastewater treatment plant transmitter and control valve interface
• Legacy ABB Advant OCS / S800 I/O system spare replacement and retrofit

XVC767AE102 3BHB007209R0101

Specifications

• Part Number: XVC767AE102, 3BHB007209R0102
• Brand: ABB
• Product Type: Configurable Analog Input / Output Module
• Compatible System: ABB Advant OCS, AC800M, S800 I/O
• Mounting: Plug-in on S800 I/O baseplate
• Protection Class: IP20 (cabinet installation only)
• Dimension: 125 × 85 × 55 mm
• Weight: Approx. 0.25 kg
• Power supply: 24VDC supplied through S800 baseplate
• Signal Type: 4~20mA, 0~10V configurable
• Channels: 8 configurable analog I/O channels
• Resolution: 16-bit
• Condition: Original new / refurbished spare available
• Compliance: CE, IEC industrial process measurement standard

Parameters

• Communication Protocol: ModuleBus
• Accuracy: ±0.1% of reading typical
• Sampling Rate: Up to 100 samples per second per channel
• Hot Swap: Supported under safe operating procedure
• Operating Temperature: -25°C ~ +70°C
• Storage Temperature: -40°C ~ +85°C
• Relative Humidity: 5%~95% RH, non-condensing
• Pollution Degree: Degree 2
• Status Indicator: Front LEDs for power, ModuleBus activity, channel fault status
• Diagnostic: Wire break, short circuit, over-range and module hardware fault detection

Key Features

1. 8-channel configurable analog I/O module for I/O and Advant OCS system
2. Supports 4-20mA current and 0-10V voltage signals for field transmitters and control valves
3. 16-bit high resolution, high common-mode rejection for stable signal acquisition in noisy factory environment
4. Supports hot-swap replacement without full system shutdown
5. Built-in channel-level diagnostics for wire break, short circuit and signal over-range alarm
6. Standard mechanical form factor, pluggable onto baseplates
7. Configured via Compact Control Builder software, easy channel type setup and scaling
8. Reliable spare for legacy ABB Advant OCS distributed control systems

XVC767AE102 3BHB007209R0101

ABB Same Series Related Models (≥6)

1. XVC767AE102 3BHB007209R0102
2. XVC768AE
3. AI810
4. AO810V2
5. AI830A
6. AO845
7. CI867K01

Maintenance

• Routine inspection: Check LED status, baseplate contact and field analog wiring terminals every 6–12 months
• Clean module surface with dry compressed air; liquid solvent cleaning is strictly prohibited
• ESD protection must be adopted during disassembly, anti-static wristband required
• If abnormal analog reading or channel fault alarm occurs, power off and check field sensor wiring and loop power
• Do not energize the module if PCB corrosion, burn marks or condensation are found
• We support function testing, refurbishment and spare replacement service for this XVC767AE102 analog I/O module

Installation

1. Hot-swap replacement can be performed following system safety procedure or cut off cabinet power supply.
2. Wear anti-static wristband to prevent electrostatic damage to signal conditioning circuits.
3. Insert XVC767AE102 module into designated baseplate slot and lock the fastening latch.
4. Connect field analog signal wires to module terminals, maintain proper cable shielding grounding.
5. Configure each channel type, signal range and scaling parameters via Compact Control Builder.
6. Check all wiring and confirm no loose connections.
7. Restore 24VDC power supply, verify ModuleBus communication and module status LEDs.
8. Test analog input reading and analog output signal, validate closed-loop control performance and complete commissioning.